Home/Solutions/Imaging systems

Solutions | Optical Systems

The imaging system design workflow

Bring lens and pixel together in the same angle and wavelength space, and predict the picture the product will take once it is in production. What you judge on is not on-axis design performance but the image after tolerances, heat and stray light.

Design challenges

Judging lens and pixel on the same terms

A sensor is not an ideal plane. It is a stack of microlens, color filter and photodiode with a response that depends on the angle of incidence. Design MTF says very little about the performance of shipped units. Tolerances, temperature and mechanics move the answer, and light that should never arrive shows up in the image as ghosting and flare. The loop that has to be closed runs between lens design and pixel design.

Requirement | matching the sensorChief ray angle, relative illumination and imaging performance are matched to the real pixel structure
Requirement | performance in productionPredicted as real-hardware performance, with tolerances, temperature and mechanical loads included
Requirement | quantifying stray lightGhosting and flare are quantified as signal-to-noise at the detector plane

Design and simulation workflow

From an initial form to image quality in a scene

01

Specification and initial form

Settle the f-number, focal length, field of view, sensor format and imaging performance targets.

02

Optimization

Build the merit function and move the aspheric coefficients while respecting manufacturability constraints.

03

Evaluate imaging performance

Check MTF, relative illumination and distortion, and review the result through image simulation.

04

Stray light and ghost analysis

Identify the surfaces responsible and evaluate stray light for the system including its mechanics.

05

Tolerances, thermal and mechanical

Obtain real-hardware performance from sensitivity analysis, Monte Carlo, and thermal and structural coupling.

06

Co-design with the sensor

Pass the angle-of-incidence distribution to the pixel side, obtain quantum efficiency and crosstalk, and feed them back into the image.

The stages differ by project. You can also start from an existing lens prescription or sensor specification.

Related products

Products used at each step

The capabilities and coverage of each product are described on its own product page.

Zemax OpticStudio

Handles lens design and optimization, tolerances, thermal and mechanical effects, and stray light and ghost analysis. Covers sequential and non-sequential ray tracing and tolerance analysis.

Stage / 01-05

Lumerical FDTD

Handles optical analysis of the pixel structure. Three-dimensional FDTD gives the angle-of-incidence response of the pixel including microlens and color filter.

Stage / 06

Lumerical Multiphysics

Handles the electrical characteristics of the pixel. CHARGE gives quantum efficiency and crosstalk, fed back into the image.

Stage / 06

Ansys Speos

Handles image quality evaluation in a scene. Assesses the picture that would be taken, treating lens and pixel together as a sensor system.

Stage / 06

Related technical information

Related resources and solutions

Talk to us about your target sensor and imaging specification

Tell us where the design stands, whether an initial form exists, the sensor specification, and whether tolerances or stray light is the problem, and we will propose a way forward.