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The silicon photonics design workflow

The high index contrast of SOI shrinks bend radii to the micrometer scale, but it also couples light, electricity and heat tightly within a single component. Modulators, photodetectors and fiber coupling all end up being solved in the same design.

Design challenges

Optical, electrical and thermal behavior cannot be separated

Silicon offers neither usable gain nor a linear electro-optic effect. Modulation comes from carrier depletion or the Franz-Keldysh effect, and photodetection from germanium. A phase shifter is a heater, and its heat reaches the neighboring components. A design that looks right for a component on its own can fail once the coupling is included.

Requirement | solving electrical and optical behavior togetherCarrier distribution, optical mode and RF electrodes are solved without separating them
Requirement | fiber couplingCoupling efficiency and bandwidth can be designed with assembly tolerances included
Requirement | the thermal budgetHeater efficiency and thermal leakage can be obtained and carried into the circuit calculation

Design and simulation workflow

From process-consistent structures to circuit-level confirmation

01

Define process-consistent structures

Build the component geometry in line with the real mask, etch and implant conditions.

02

Design the passive components

Settle the waveguide cross-section, bends, splitters, crossings and resonators with mode and propagation analysis.

03

Design the coupling interface

Design a grating coupler or an edge coupler.

04

Coupled analysis of the active components

Solve carrier transport, optical absorption and high-frequency response of modulators and photodetectors together.

05

Extract the thermal characteristics

Obtain heater efficiency and thermal coupling between components, and pass them to the circuit calculation.

06

Model and verify the circuit

Reduce the extracted results to compact models and confirm performance as a circuit.

The stages differ by project. You can bring an existing design or measured data and start partway through.

Related products

Products used at each step

The capabilities and coverage of each product are described on its own product page.

Lumerical MODE

Handles waveguide, bend and planar propagation design. FDE, EME and varFDTD are used according to the structure.

Stage / 02

Lumerical FDTD

Handles rigorous analysis of resonators and grating couplers. Three-dimensional FDTD gives coupling efficiency and bandwidth.

Stage / 02-03

Lumerical Multiphysics

Handles modulator, photodetector and thermal analysis. CHARGE and HEAT give carrier transport and heater efficiency.

Stage / 04-05

Zemax OpticStudio

Handles verification of fiber coupling. Physical optics propagation evaluates coupling efficiency with assembly tolerances included.

Stage / 03

Lumerical INTERCONNECT

Handles confirmation at circuit level. Extracted results are reduced to compact models and performance is evaluated as a circuit.

Stage / 06

Foundry and manufacturing

Connecting design data to manufacturing

Once the design is settled, you move to prototyping on a silicon photonics platform. Whether a multi-project wafer (MPW) or a dedicated run suits better depends on circuit scale, the quantity you need and the process conditions. Before handover, confirm that the layout you output matches the design rules of the target process.

Which processes and prototyping routes are available is judged case by case from the target platform and specification.

Talk to us about your target platform and component set

Tell us where the design stands, whether the process conditions are known, whether the problem is passive or active, and what assembly you have planned, and we will propose a way forward.